Frozen French Fries Production Line

Equipment Parameter:

01 Soaking Elevator

Function:

It is used for soaking, cleaning, lifting and conveying food materials, enhancing the taste of food materials, improving hygiene and safety, and ensuring the continuity and efficiency of the processing flow.

Specification:

Size:3877*1200*3000

Power:0.75 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:600mm

Qty:1 set

02 Washing and Peeling Machine

Function:

It is used to peel with stone brusher and hard brusher, it can peel completely; Uneven and corrugated brush can peel the potatoes completely.

Specification:

Size:2790*950*1670

Power:2.2 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Qty:2 sets

03 Picking Platform

It is used to pick out the bad parts by manually.Then deliver the potatoes to the next process,with the dirty collection holes.

Specification:

Size:3000*1400*1500

Power:1.11 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:430mm

Qty:1 set

04 Soaking Elevator

It is used for soaking, cleaning, lifting and conveying food materials, enhancing the taste of food materials, improving hygiene and safety, and ensuring the continuity and efficiency of the processing flow.

Specification:

Size:3500*1080*2230

Power:0.75 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:500mm

Qty:1 set

05 Distributor

It is often used in potato processing to classify, select and transport potatoes to the next processing equipment to improve production efficiency.

Specification:

Size:1203*400*1127

Power:0.55 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Qty:1 set

06 Cutting Machine

It is used to cut potatoes into sticks.it can cut potato, sweet potato, taro into sticks.

Common Fries Size:

7*7, 9*9, 10*10 or 12*12mm

Specification

Size:1060*690*1040

Power:3 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Qty:2 set

07 Bubble Washing Machine

It is used for soaking, cleaning, lifting and conveying food materials, enhancing the taste of food materials, improving hygiene and safety, and ensuring the continuity and efficiency of the processing flow.

Specification

Size:3500*1800*2000

Power:9Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:500mm

Qty:1 set

08 Conveyor 1

Function:

It is used to transport French fries efficiently and smoothly in the processing line and transfer them to the next step.

Specification:

Size:2500*1000*1858

Power:0.75 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:1000mm

Qty:1 set

09 Short Strip Removal Machine

Function:

It is used to transport French fries efficiently and smoothly in the processing line and transfer them to the next step.

Specification:

Size:2500*1000*1858

Power:0.75 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:1000mm

Qty:1 set

10 Blanching Machine 1

Function:

By high temperature for a short time provides great texture development, the fries achieve their optimum texture and fried color, crispy surface The inside has the texture of a baked potato.

1. Blanching has other functions:

2. Transform raw ingredients into good texture ;

3. Reduce enzyme activity to control color ,Reducing sugar

Specification:

Size:3500*1800*2000

Power:80 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:800mm

Qty:1 set

11 Blanching Machine 2

Function:

By high temperature for a short time provides great texture development, the fries achieve their optimum texture and fried color, crispy surface The inside has the texture of a baked potato.

1. Blanching has other functions:

2. Transform raw ingredients into good texture ;

3. Reduce enzyme activity to control color, Reducing sugar.

Specification:

Size:5500*1800*2000

Power:130 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:800mm

Qty:1 set

12 Conveyor 2

Function:

It is used to transport French fries efficiently and smoothly in the processing line and transfer them to the next step.

Specification:

Size:2500*1000*1858

Power:0.75 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:800mm

Qty:1 set

13 Vibrating Screen 1

Function:

Under the high-frequency vibration, the water drops on the surface of the chips is removed, and the potato chips move forward uniformly to next step under the vibration state.

Specification:

Size:2000*1400*800

Power:0.16 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:900mm

Qty:1 set

14 Dryer

It is used to remove excess moisture from French fries, improve the taste and quality, ensure the product is crispy and delicious, and prevent the French fries from frying.

Size:3500*1400*3000

Power:60 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:900mm

Qty:1 set

15 Conveyor 3

Function:

It is used to transport French fries efficiently and smoothly in the processing line and transfer them to the next step.

Specification:

Size:2000*1000*1320

Power:0.75 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:800mm

Qty:1 set

16 Frying Machine

Function:

Frying is to give the final product the desired product texture. The operation of frying equipment includes a critical control point: temperature. The frying time is 2-4 minutes, and the frying temperature is 180-200 degrees. With temperature controller, you can set required temperature, range is RT-230℃，Reduce the water content of potato chips/strips from 80% to 2% to obtain crispy products. The oil content in the finished product of fried crisps is between 30%-40%.

Specification:

Size:5500*2200*2200

Power:190 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:800mm

Qty:1 set

17 Oil Tanks

Specification:

Capacity:2T

Material: 304 stainless steel

Function:

Store cooking oil for recycling in fryers.

Qty:1 set

18 Oil Filter

Function:

It can continuously remove impurities from frying oil, keep the oil clean, and improve the quality and taste of fried French fries. At the same time, the oil filter helps to extend the life of frying oil, reduce the frequency of replacement, and reduce production costs.

Specification:

Flow rate: 400L/h-800L/h

Operating pressure:0.4-0.8Mpa

Operating temperature:50-80℃

Material: 304 stainless steel

Qty:1 set

19 Air Drying Machine

Function:

Through high pressure wind blowing for pre-cooling and removing the excess oil in short time.

Specification:

Size:5000*1063*2522

Power:3.3 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:800mm

Qty:1 set

20 Vibrating Screen 2

Fnction

Under the high-frequency vibration, the water drops on the surface of the chips is removed, and the potato chips move forward uniformly to next step under the vibration state.

Specification

Size:2000*1400*800

Power:0.16 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:900mm

Qty:1 set

21 Quick Freezer

Its function is to quickly lower the temperature of food to an extremely low level and quickly freeze the water in the food into tiny ice crystals, thereby maximally preserving the original structure, taste and nutritional value of the food.

 Qty:1 set

22 Finished Product Conveyor

Function:

It is used to transport French fries efficiently and smoothly in the processing line and transfer them to the next step.

Size:3000*800*1577

Power:0.75 Kw

Voltage: 380V 50Hz 3phase

Material: 304 stainless steel

Belt width:800mm

Qty:1 set

23 Packaging Machine

It is suitable for packaging various small particle products, such as monosodium glutamate, salt, sugar, millet, rice, washing powder, etc. This machine can realize automatic material feeding, automatic metering, automatic bagging, automatic bagging, automatic date printing, automatic inflation (exhaust), automatic discharging of finished products, etc. It has the characteristics of high measurement accuracy, high efficiency and less broken materials.

1. Compact and robust structure, simple operation, and easy maintenance.

2. Utilizing Siemens PLC control, the driver, touch screen, and human-machine interface are all imported, resulting in a high degree of automation, simple operation, and a highly sensitive touch screen.

3. Automates the entire production process, including feeding, weighing, bagging, date printing, and product shipment.

Technical Parameters

Model: XZY-420

Maximum film width: ≤420mm

Packaging speed: 30-70 bags/minute

(Speed may vary depending on material and loading method)

Bag dimensions: Length: 80-300mm, Width: 80-200mm

Bag type: Back-seal bag

Total power: 2.2kW

Total equipment weight (with electronic scale): 1300kg

Standard pillow bags can be equipped with punching devices (butterfly holes, round holes, portable holes), thickened pillow bags, and five-piece connection bags.

Advantages

Film feed motor:Equipped with an automatic sensor, it automatically feeds and stops film feeding.

German-imported Siemens Touch Screen and PLC Control System

1. Three imported Omron temperature controllers independently control the sealing mold temperature.

2. Left and right film deviation adjustment can be made on the screen.

Imported Siemens servo motor film pulling system

3. Bidirectional servo motor pulls film for smooth and high-speed film pulling.

4. Equipped with a safety door and automatic shutdown function.

Horizontal sealing mold:The sealing mold is made of wear-resistant material and sprayed with a food-grade anti-stick film.

The PLC is made by Siemens of Germany.

The touch screen is made by Siemens of Germany.

Qty:1 set

Details Display

Parameters List: