Banana Chips Production Line

Equipment List

01 Blanching Machine

Blanching machines are core pretreatment equipment in food processing. They primarily use hot water for a short, high-temperature treatment of ingredients. Their core value lies in addressing the challenges of color preservation, sterilization, and quality improvement in food processing. They are widely used in processing fruit, vegetable, meat, and seafood (e.g., pre-processing dehydrated vegetables, canned goods, frozen foods, and snacks).

Technical Parameters

Model: PTJ-4000 

Dimensions: 4000*1600*1300mm

Mesh belt:800mm mesh chain

Power: steam heating 2.25kw/ electric heating 147.75kw

Material: 304 stainless steel

Advantages

Effectively protects color and prevents browning. The polyphenol oxidase and peroxidase enzymes present in ingredients are the primary cause of enzymatic browning (darkening after peeling/cutting). Blanching machines can rapidly inactivate these enzymes within 1-5 minutes (adjusting the temperature based on the ingredient, typically 80-100°C), fundamentally preventing browning and preserving the natural color of the ingredients. This eliminates the problem of darkening after cutting, which occurs with manual processing.

Qty:1 set

Details Display

02 Picking Line

Used to sort and convey bananas, which are then be peeling manually. The peeled bananas are then conveyed to the bubble washing machine.

Technical Parameters

Model: TXJ-4000 

Dimensions: 4000*1400*1100mm

Mesh belt: 600mm

Power: transmission motor 0.55kw

Material: 304 stainless steel

Qty:1 set

03 Bubble Washing Machine

It is a comprehensive processing technology that can achieve efficient preservation, color protection, sterilization and shelf life extension while cleaning.

Technical Parameters

Model: TXJ-3500 

Dimensions: 3500*1600*1300mm

Mesh belt: 800mm

Power: 3.75kw

Material: 304 stainless steel

Qty:1 set

Advantages

1. Remove surface impurities: During the peeling process, bananas may come into contact with trace contaminants from equipment, gloves, or the air. The bubble cleaner effectively removes these physical impurities by creating a vigorous wash and vibration as bubbles burst in the water tank.

2. Isolating the bananas from oxygen: Completely submerging them in water creates a physical barrier, effectively isolating them from air and significantly slowing the browning reaction.

3. Carrying away reactants: Flowing water removes and dilutes phenolic compounds and enzymes already dissolved from the surface of the fruit, reducing the raw materials for the browning reaction.

Details Display

04 Downward Pressure Slicer

This multifunctional automatic fruit and vegetable slicer uses a rotating blade and automatically feeds the slices without requiring a press. It can slice lemons, peaches, pears, bananas, figs, bergamot, and other fruits, as well as vegetables such as Chinese yam, Chinese yam, Chinese yam, lotus root, konjac, cassava, taro, sweet potato, radish, cucumber, bitter melon, and potatoes. It delivers high-quality slices, a high yield, and no breakage.The slices are uniform in thickness and size, fresh texture, and fiber-free.The inlet can be customized to your needs with various diameters, inclinations, and shapes.

This machine is used to cut bananas into banana chips .It is smooth in surface and cut in fast speed. Easy to wash and easy to operate. Save labor and cost.

Technical Parameters

Model: QPJ-100

Voltage: 220/380V, 50Hz

Power: 0.75kW

Slice thickness: adjustable from 1-8mm

Inlet size: 30-120mm, customizable

Production capacity: 300-500kg/h

Dimensions: 620*700*1000mm

Weight: 75kg

Qty:1 set

Details Display

05 Elevator

It is used for soaking, cleaning, lifting and conveying food materials, enhancing the taste of food materials, improving hygiene and safety, and ensuring the continuity and efficiency of the processing flow.

Technical Parameters

Model: TSJ-3000

Dimensions: 3000*1200*1500mm

Mesh belt: 600mm

Power: 0.55kw

Material: Main 304 stainless steel

Qty:1 set

06 Frying Machine

This machine is used to fry banana chips by automaticly, high precision temp control system to ensure the uniform quality product.

Technical Parameters

Model: YZJ-7000

Dimensions: 7000*1900*2200mm

Mesh belt: 1000mm

Power: 285.17kw

Heating element: 280kW; Drive motor: 2.2kW; Oil pump motor: 1.5kW; Lifting motor: 0.55kW*2; Slag scraper motor: 0.37kW

Material: 304 stainless steel

Advantages

The ideal frying temperature for banana chips is typically between 160-180°C. A temperature too high will cause the surface to burn quickly, leaving the interior undercooked and resulting in a bitter, burnt taste. A temperature too low will cause the banana chips to remain submerged in oil for an extended period, significantly increasing their oil absorption (resulting in a greasy taste and excessive calories).

1.The fryer is equipped with a digital temperature control system and a uniformly distributed heating element design, which controls oil temperature fluctuations within ±2°C, ensuring that each banana chip maintains a stable, high-temperature environment. This allows for a quick, crispy crust to form, preventing excessive oil penetration, while also allowing for even evaporation of moisture from the interior, preventing defective products that are either "burnt on the outside and soft on the inside" or "soft on the outside and soggy on the inside."

2. Two key features reduce oil absorption:

Mesh belt conveyor structure: Banana slices are laid flat on a mesh conveyor belt. Two layers of mesh belts ensure contact with the hot oil, ensuring even heating and preventing contact with bottom residue.

Real-time filtration system: Select models feature a built-in circulating filter that filters banana chips and impurities from the oil in real time, maintaining oil cleanliness and minimizing "secondary contamination" of the finished product. Ultimately, the banana slices' oil absorption rate is reduced to 15%-20%, resulting in a crispier, less greasy texture.

Qty:1 set

Details Display

07 Oil Tank

Used with the fryer machine, used to store oil.

Technical Parameters

Model: YG-2.5 

Capacity: 2.5T

Material:304 stainless steel

Qty:1 set

08 Oil Filter

Used with the fryer machine, used to filter oil residue.

Technical Parameters

Model: LYJ 

Power: 1.42kW

Material:304 stainless steel

Qty:1 set

09 Vibrating Deoil Machine (Damping)

It is used to remove some oil by vibrating. 

It is equipped with oil collection board and oil collection box.

Technical Parameters

Model: ZDS-2000 

Dimensions: 2000*1400*1000mm

Mesh belt: 1000mm

Power: 1.1kw

Material: 304 stainless steel

Qty:1 set

10 Elevator

It is used for soaking, cleaning, lifting and conveying food materials, enhancing the taste of food materials, improving hygiene and safety, and ensuring the continuity and efficiency of the processing flow.

Technical Parameters

Model: TSJ-3000

Dimensions: 3000*1200*1500mm

Mesh belt: 600mm

Power: 0.55kw

Material: Main 304 stainless steel

Qty:1 set

11 Roller Seasoning

The drum seasoning machine is a seasoning and mixing equipment widely used in the food processing field. It is mainly used for seasoning, mixing or powder coating potato chips, French fries, peanuts,puffed foods, spicy foods, pasta, as well as meat products, soy products, etc., helping to improve the taste and appearance of food.

Technical Parameters

Model: TWJ-2000 

Dimensions: 2000*1200*1200mm

Frame diameter: 780mm

Power: 1.87kw

Drum motor 1.5KW, powder spreading motor 0.37KW

Material: Main 304 stainless steel

Qty:1 set

12 Packaging Machine

It is suitable for packaging various small particle products, such as monosodium glutamate, salt, sugar, millet, rice, washing powder, etc. This machine can realize automatic material feeding, automatic metering, automatic bagging, automatic bagging, automatic date printing, automatic inflation (exhaust), automatic discharging of finished products, etc. It has the characteristics of high measurement accuracy, high efficiency and less broken materials.

1. Compact and robust structure, simple operation, and easy maintenance.

2. Utilizing Siemens PLC control, the driver, touch screen, and human-machine interface are all imported, resulting in a high degree of automation, simple operation, and a highly sensitive touch screen.

3. Automates the entire production process, including feeding, weighing, bagging, date printing, and product shipment.

Technical Parameters

Model: XZY-420

Maximum film width: ≤420mm

Packaging speed: 30-70 bags/minute

(Speed may vary depending on material and loading method)

Bag dimensions: Length: 80-300mm, Width: 80-200mm

Bag type: Back-seal bag

Total power: 2.2kW

Total equipment weight (with electronic scale): 1300kg

Standard pillow bags can be equipped with punching devices (butterfly holes, round holes, portable holes), thickened pillow bags, and five-piece connection bags.

Advantages

Film feed motor:Equipped with an automatic sensor, it automatically feeds and stops film feeding.

German-imported Siemens touch screen and PLC control system

1. Three imported Omron temperature controllers independently control the sealing mold temperature.

2. Left and right film deviation adjustment can be made on the screen.

Imported Siemens servo motor film pulling system

3. Bidirectional servo motor pulls film for smooth and high-speed film pulling.

4. Equipped with a safety door and automatic shutdown function.

Horizontal sealing mold:The sealing mold is made of wear-resistant material and sprayed with a food-grade anti-stick film.

The PLC is made by Siemens of Germany.

The touch screen is made by Siemens of Germany.

Qty:1 set

Details Display

Parameters List